Friction between Sales, Operations, and Production isn’t caused by misalignment. It’s caused by competing role pressures inside the same system.
Sales is incentivized to close.They own the client relationship, are measured on momentum, and are often rewarded for reducing friction, which makes “yes” feel like the safest answer.
Production & Supply Planning evaluate what is realistically deliverable.They understand not just technical and design constraints, but whether a request is operationally and financially viable:
• Does the customization align with design intent?
• Do materials, capacity, and workroom schedules support it?
• Is the additional time, cost, and complexity justified?
Client Services sits in the middle.They translate client requests into operational reality, processing customizations, sales orders, and exceptions inside the ERP, while absorbing pressure from both sides to move faster, not slower.
None of these roles are wrong. Each is responding exactly as the system asks them to.
Friction emerges when:
• Expectations aren’t bounded at the point of sale
• Feasibility and capacity aren’t visible upstream
• Exceptions become routine instead of intentional
I’ve seen this play out in real time:
A single custom request, one that should have been declined earlier, sat in limbo for months while teams tried to make it work.
The impact wasn’t just technical:
• Repeated sampling and labor costs
• Delayed production and invoicing
• Extended lead times
• Growing client frustration
• Most critically, diminished trust in our ability to deliver
What looked like flexibility at the front end quietly turned into risk everywhere else.When expectations outpace the operating model, teams don’t fail, they become translators instead of operators.
And no amount of communication can resolve a structural mismatch.